BRICK WALL OR TRADITIONAL BOUNDARY WALL -
Traditional boundary wall : 1.80 meter height 150 mm thick both side plastered rick masonry wall Supported by RCC beam of 200mm and tied by RCC columns and RCC lintel beam of 200mm by 100mm size.
PRE STRESSED PRECAST BOUNDARY WALL:
Pre Stressed pre Cast Boundary Wall: 180meter height 50mm thick boundary wall made by 500mm thick Pre Stress Pre Cast. Concrete panels supported by Pre Cast Concrete columns 150mm by 150 size.
| Marked Points | Brick Wall or TraditionalWall | Prestressed Precast ConcreteWall |
| Costing | High Cost | LOW COST |
| Construction Time | 100 Meters wall reqried at least 7 Days to construct and another 7 Days for water curing. | 100 Meters wall can Be constructed in only 2day’s erection |
| Strength | It is week in working Load As It Turns Out As Masonry Brick Work With Mortar Joints. | IT IS ROCK SOLID PRESTRESSED PRECAST CONCRETE WALL PANELS & COLUMN TO WITHSTAND HEAVY WORKING LOAD. |
| Durability | Less As it’s Depends on the Standards of Raw Material, Plaster & Workmen Ship. | EXCELLENT SOILD CONCRETING WITH NEGLIGIBLE VOIDS OR POROUS WHICH RESULTED INTO LONG LASTING ASSET ON DURABILITY. |
| Surface Finishing | It Requires double Coat Finish Plaster. | IT CARRIES EXCELLENT & UNIFORM SURFACE FINISHING. |
| Foundation | IT REQUIRES THE FOUNDATION BEAM BASE THROUGHOUT THE LINE DIAGRAM FOR WALL CONSTRUCTION. FOUNDATION COST & IS MORE. | ACCORDING TO HEIGHT OF WALL FOUNDATION IS DONE ON COLUMN PART, & WALL PANELS ARE SLIDE BETWEEN THE COLUMNS. FOUNDATION COST IS NEGLIGIBLE. |
| Concern for Reparing | IN CASE OF OVERTURNING FAILURE A LARGE SECTION OF BOUNDARY WALL DAMAGES THE WHOLE LINE AND REQUIRES NEW CONSTRUCTION WHICH CAN TAKES SOME TIME. | IN THIS CASE OF FAILURE, FEW COLUMNS MAY DAMAGE AND IT CAN BR REPLACED WITH OTHER. ALL PANELS CAN BR REUSE AND REALIGN. |
| Weight | 600 KGS RUNNING METER APPROX. | 205 KGS RUNNING METER APPROX. |
| Wall Design | APPLY ON PLASTER SURFACE, WHICH TAKES EXTRA WORKMANSHIP COAST AND TIME. | THE DESIGN ON WALL PANELS ARE EMBEDDED IN-HOUSE PRECAST PLANT. IT NEEDS ONLY INSTALLATION FOR RESULTANT MAINTENANCE. |
| Weathering Effects | APPLY ON PLASTER SURFACE ABSORBS THE MOISTURE RESULTING CRACKS ARE FOUND. IT NEEDS TO BE RE PLASTER | DENSE & SOLID CONCRETING OBSTRUCTS MOISTURE ABSORPTION, SO IT IS ZERO MAINTENANCE. |
| Paints | IT REQUIRES THE PAINTING AS PLASTER SURFACE CAUSES THE PENETRATION AGAINST WEATHER DECAY | IT IS OPTIONAL THING AND CAN ONLY FOR DECORATIVE PURPOSE. |
| Re-Use | APPLY ON PLASTER SURFACE ABSORBS THE MOISTURE RESULTING CRACKS ARE FOUND. IT NEEDS TO BE RE PLASTER IT IS PERMANENT TYPE STRUCTURE, CAN’T BE REUSE. | T IS AN ASSEMBLE STRUCTURE, WHICH CAN BE REINSTALL WITH NEGLIGIBLE WASTAGE OF COLUMN FOUNDATION. |
STEEL FORMS FOR PRESTRESSED PRECAST CONCRETE BOUNDARY WALL / SECURITY WALL/COMPOUND WALL / RCC WALL
We are using Steel forms for Pre-Stressed precast concrete security wall which contain long-Lasting assortment of Standard Working quality , durability and essential custom adjustment. It’s conjunction of solidification is classified or Categorized for wall panels and H-Post differently.
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Long line batch for prestressed precast wall panel |
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Long line batch for Prestressed precast H-Post |
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Long line batch for prestressed precast Design wall Panel |
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Precast Post Cap |
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Precast panel cap |
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Precast T-Post or Corner Post |
LONG LINE BATCH FOR PRESTRESSED PRECAST CONCRETE WALL PANELS
It is long line batch formation to cast the prestressed precast concrete wall panels. A batch is aligning to generating cavities on top of bed with the help sandwich mold and supporting boundary mold. The concept particularly originated and occupied for the mass production of wall panels while maintaining standard workability and repeatability. It has functionary ability to perform each every task with their merits.